Zinc Die Casting,die castings,Starbuck, MN,DyCast Specialties Corp. DyCast Specialties has been providing our customers with the very best in excellence in zinc die castings. As a hands-on family-owned company, we have always provided our customers with a

All Categories > Zinc Die Casting

Download PDF Print

Printable Page Email

Email This Page

Save To Favorites


	Zinc Die Casting

Download PDF

Email This Page

Save To Favorites

larger image

DyCast Specialties has been providing our customers with the very best in excellence in zinc die castings. As a hands-on family-owned company, we have always provided our customers with a one-on-one relationship and a willingness to go that extra mile. It is this level of responsive, personalized service and support that has always set DyCast Specialties apart from our competitors. That's how we've done business since the beginning.

Specifications

Die Cast Alloys		Zinc – Hvbrid: ZA-8, ZA-27 Zinc – Std: Zamak #3, Zamak #5, Zamak #7

Die Cast Cells		Zinc - Hiqh Pressure 1- 100 ton Die Casting Machine 1- 50 ton Die Casting Machine 2- 40 ton Die Casting Machine 4- 150 ton Die Casting Machine 7- 5 ton Die Casting Machine

Tolerance		+/- 0.001

Maximum Weight		4.5 Pound

Tooling Construction		All molds are constructed from Premium H-13 tool steel and are heat treated to 46-48 R/C. Tooling, molds & dies are produced through Dycast Specialties' in-house tooling department, out-sourced tooling vendors, and overseas vendors.

Mold Longevity		Up to 1,500,000 shots

Tooling concept		10" x 12" Standard DME Unit Dies 12" x 15" Standard DME Unit Dies 2" x 2" House Insert Sets 3" x 4.5" House Insert Sets 4.5" x 7" House Insert Sets 8" x 10" Standard DME Unit Dies Standard Cavity Retainer Sets

Equipment List		Trim Press Cells : 3-6 ton Trim Press 1-20 ton Trim Press 1-35 ton Trim Press 10 - 8 ton Trim Press 2-10 ton Trim Press

CNC Machining		Machining Centers : 3 - CNC Vertical milling center with pallet changer 3 - CNC Vertical milling machine Machine fixtures and CNC centers capable of producing tolerances of +/- . 00025

Deburring		Tumble Deburring: Commercial type hardware finish. Utilizes a part on part barrel action to polish the casting surface, remove flash, and reduce sharp edges.

Finishing		Vibratory Finishing: Premium visual cosmetics Utilizes plastic and ceramic medias to polish the casting surface and reduce sharp edges.

Additional Process		Annealing Assembly Black Zinc Chromate Bright Nickel Plating Bright Zinc Chromate Chromate Conversion Clear Anodizing E-Coating Electroless Nickel (Barrel Plating) Electroless Nickel (Rack Plating) Liquid Paint Pad Printing Powder Coat Paint Shot Bead Blasting X-Ray Yellow Zinc Chromate

MORE IMAGES


	· Zinc-and-Aluminum-Die-Cast-Parts

DOWNLOADS


		comparison_casting_alloys (PDF, 673KB)

		Conversion-Table (PDF, 575KB)

		Coposition-of-casting-alloys-used (PDF, 446KB)

Zinc Die Casting

Die Cast Alloys

Die Cast Cells

Tolerance

Maximum Weight

Tooling Construction

Mold Longevity

Tooling concept

Equipment List

CNC Machining

Deburring

Finishing

Additional Process