Aluminum Die Casting, die casting,Starbuck,MN, DyCast Specialties Corp. DyCast Specialties full-service capabilities make us your one-stop die casting source. We will serve as a single source of responsibility for everything from initial design assistanc

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	Aluminum Die Casting

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DyCast Specialties full-service capabilities make us your one-stop die casting source. We will serve as a single source of responsibility for everything from initial design assistance to precision machining.

DyCast Specialties has been providing our customers with the very best in excellence in aluminum die casting, full-service capabilities make us your one-stop die casting source. We will serve as a single source of responsibility for everything from initial design assistance to precision machining, metal finishing, and final assembly.

Specifications

Die Cast Alloys		Aluminum Alloys: 380, 383

Die Cast Cells		Aluminum - Hiqh Pressure: 2- 600 ton Die Casting Machine 2- 600# / Hour - 4800# capacity

Tolerance		+/- 0.0025

Maximum Weight		10 Pound

Tooling Construction		All molds are constructed from Premium H-13 tool steel and are heat treated to 46-48 R/C. Tooling, molds & dies are produced through Dycast Specialties' in-house tooling department, out-sourced tooling vendors, and overseas vendors.

Mold Longevity		Up to 100,000 shots

Tooling concept		10" x 12" Standard DME Unit Dies 12" x 15" HD DME Unit Dies 12" x 15" Standard DME Unit Dies 15" x 18" HD DME Unit Dies 8" x 8" House Inserts Standard Cavity Retainer Sets

Equipment List		Trim Press Cells : 3-6 ton Trim Press 1-20 ton Trim Press 1-35 ton Trim Press 10 - 8 ton Trim Press 2-10 ton Trim Press

CNC Machining		Machining Centers : 3 - CNC Vertical milling center with pallet changer 3 - CNC Vertical milling machine Machine fixtures and CNC centers capable of producing tolerances of +/- . 00025

Deburring		Tumble Deburring: Commercial type hardware finish. Utilizes a part on part barrel action to polish the casting surface, remove flash, and reduce sharp edges.

Finishing		Vibratory Finishing: Premium visual cosmetics Utilizes plastic and ceramic medias to polish the casting surface and reduce sharp edges.

Additional Process		Annealing Assembly Black Zinc Chromate Bright Zinc Chromate Chromate Conversion Clear Anodizing E-Coating Liquid Paint Pad Printing Powder Coat Paint Shot Bead Blasting X-Ray Yellow Zinc Chromate

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	· Zinc-and-Aluminum-Die-Cast-Parts

DOWNLOADS


		comparison_casting_alloys (PDF, 673KB)

		Conversion-Table (PDF, 575KB)

		Coposition-of-casting-alloys-used (PDF, 446KB)

Aluminum Die Casting

Die Cast Alloys

Die Cast Cells

Tolerance

Maximum Weight

Tooling Construction

Mold Longevity

Tooling concept

Equipment List

CNC Machining

Deburring

Finishing

Additional Process